Visual Inspection Machines

AI Algorithm System Grain Quality Analyzer

The KVS-G series grain quality analyzer consists of modules such as visual system and software system. When grains enter the camera’s field of view, they are photographed. The characteristics of a complete grain are comprehensively obtained by registration algorithms. AI algorithms are used for attribute recognition to determine whether there are problems such as disease spots, mold, germination, damage, and insect erosion. This enables online detection of grains and creates products of different grades and prices. This grain quality analyzing and grading machine can realize the precision marketing for enterprise.

  • Item No :

    KVS-G
  • Order(MOQ) :

    1 Set
  • Payment :

    T/T, LC
  • Product Origin :

    China
  • Color :

    White/Stainless Steel
  • Shipping Port :

    Shanghai
  • Lead Time :

    15~30 Days
  • Weight :

    About 110Kg

 

The grain quality analyzer equipment can sort the quality through inspecting the defects like immature, insect-eaten, disease, mildew, broken, germination, etc. It can separate and weigh the grain by the different types according to the international standard.

  • AI algorithm precise positioning
  • 3 minutes fast analysis 
  • Easy operation

rice quality inspection system

Corn quality visual inspection machine

Wheat quality visual inspection system

 

Core Technology

  • Automatic binarization: use deep neural network to segment the foreground and background of the image, smoothly segment the grain edge, and accurately locate the grain to be analyzed.
  • Adhesion material segmentation algorithm: deep neural network segments the adhering grains to form independent and compete grains, which are analyzed and classified.
  • Multi-attribute recognition: this grain quality grading machine adopts lightweight neural and integrates a semi-supervised multi-attribute learning method. The user can label a small number of samples of the grain to be analyzed, and then the data model can be updated to perform fast and high precision analysis of the grain.

 

Main Specifications

Inspection object  Rice Corn Wheat
Model No. KVS-GR1 KVS-GC1 KVS-GW1
KVS-GR2 KVS-GC3 KVS-GW3
KVS-GR7 KVS-GC7 KVS-GW7
Inspection Speed of Single Outlet 800~1200pcs/min 500~800pcs/min 800~1200pcs/min
Voltage 220V±10% / 50HZ
Power 1000~1500W
Weight Appr.110Kg 
Ambient Temperature 10°C ~ 40°C
Relative Humidity <85%

 

Main Configurations

Description Model/Brand Quantity
AI Algorithm Software Series KVIS 16  1 Set
AI Cloud Service Platform KeyeTech 1 Set
Industrial Camera KeyeTech / HIKVISION 2 Pcs (customizable)
Plane Lens HIKVISION 2 Pcs (customizable)
Strobe Light Source KeyeTech 2 Sets
Embedded Industrial Controller Haotent 1 Set
Industrial Power Kit LRS Seris 3 Sets
Main Control Panel KY-INS-V21 1 Set
Vibration Feeder YQ-130B 1 Set
HID UI System Haoteng FS 1 Set 
Mechanical Structure 304 Stainless Steel 1 Set

 

Product Applications

KeyeTech AI grain quality analyzer can be used for quality sorting and defect inspection of grain, like corn, wheat, rice, and it can be also used for inspect melon seed, pine nuts, almond, coffee beans, etc.

grain quality inspection machine

 

Main Technical Advantages

  • hid industrial camera
    HID Industrial Camera
    Self-developed high precision industrial camera together with field famous HID lens, equipped with KeyeTech AI algorithm system, it can be achieved to high speed and high precision visual imaging effect.
  • LED light source for visual inspection
    Customized Light Sources
    Self-developed strobe LED light source, design the special use light source based on different character appearance defects. The integrated cavity light source can get more uniform imaging of the sidewalls.
  • automatic air blowing device for vision inspection
    Automatic Control System
    High efficiency GPU processing unit and customizable HID human-computer interaction software work together with high performance electromagnetic valve can achieve to full automated control.
  • AI VISUAL INSPECTION SYSTEM
    KeyeTech AI System
    KeyeTech software system adopt AI deep learning algorithm is the core technical advantages of the machine, reaching to more precise, faster speed imaging and defect recognition, greatly improve the efficiency.

FAQ

Q: What's kind of products can be inspected?

A: It can main inspect the defects and grade the quality for rice, wheat, corn.

Q: What kind of defects it can inspect?

A: This AI quality analyzer can inspect the defects like damaged, diseased, insect-eaten, mixed, broken, mildew, etc

Q: How many defects can be detected by one machine?

A: The quantity of defects is unlimited, it's depended on customer's detection request.

Q: How many cameras are equipped in the machine?

A: The camera quantity is also decided by the detected defect kinds and positions, the more kinds the more quantity.

Q: What's the definition of the camera?

A: The definition of the camera and lens are depended on your defected precision, i.e, the definition is different if the defected precision is 0.2mm and 0.5mm.

Q: If the camera is self-developed or buy from the professional camera producers?

A: Most of the cameras are designed and developed by ourselves, especially the inspection system is AI algorithm, the camera must match the AI system.

Q: Is the cameras are the most important for the inspection?

A: Camera is one of the most important hardwares of the equipment, the AI algorithm software system is the key technology for the machine.

Q: How to solve installation and adjustment?

A: We will send our skilled engineers to you for installation and adjustment, it takes around one week.

Q: Is difficult to use your machine, how to train our people?

A: Yes, the machine system is sophisticated, but the control for you is easy. We can train your people online via KeyeTech AI platform which is very convenient, and you can also send your technician to our company to learn, it's free.

Q: What's your machine's guarantee? Can you supply the spare parts in the future?

A: We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.

 

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