The KY-QA series product quality analyzing and sorting machine is composed of modules such as visual imaging system, software control system, etc. When the detected object enters the camera's field of view, high-tech photography will be carried out. Through the registration algorithm system, a complete characteristic of the detected object will be obtained. AI algorithm is used for attribute recognition, which can sort and eliminate the quality of the detected product. It can also sort the product at multiple levels to achieve classification data recording, facilitating enterprise big data statistics and process improvement.
Shape + Color Sorting
Grading quality levels by product shape and color.
Wide Selection Types
Strong recognition ability, ultra definition imaging system, AI accurate recognition, analyzing different products like Walnuts, almonds, cashews, peanuts, grains, etc.
Intelligent Modular Design
Standardized and modular design, unique AI intelligent grading system, precise selection, extremely low loss, and intelligent connection with existing production lines.
Main Features
- High pixel industrial camera
- High resolution industrial lenses
- High brightness strobe light source
- Artificial intelligence (Al) algorithm
- High performance GPU computing processing platform
- High resolution industrial touch screen
Main Specifications
| Inspection objects | Walnut, cashew nut, almond, coffee bean, Chinese traditional medicine, jewelry, etc |
| Feeding type | Connect with previous process, vibration material handling to inspection area in glass wheel. |
| Elimination device | Classification elimination, with separated outlet for non-classification product "waste" |
| Inspect Capacity | 80~90kg/h (take example of walnut) |
| Sorting Outlet | 10 ports (customizable) |
| Accuracy Rate | 99.99% |
| Transmission Type | Glass wheel |
| Net Weight | About 160Kg |
| Dimension | 1745*715*1455mm (10 outlets) |
| Power | 1500W |
Main Configurations
| Description | Model/Brand | Quantity |
| AI Algorithm Software Series | KVIS V16.0 | 1 Set |
| AI Cloud Service Platform | KeyeTech | 1 Set |
| Industrial Camera | KeyeTech / HIKVISION | 2 Pcs (customizable) |
| Plane Lens | HIKVISION | 2 Pcs (customizable) |
| Strobe Light Source | KeyeTech | 2 Sets |
| Embedded Industrial Controller | Haotent | 1 Set |
| Industrial Power Kit | LRS Seris | 3 Sets |
| Main Control Panel | KY-INS-V21 | 1 Set |
| Vibration Feeder | YQ-130B | 1 Set |
| HID UI System | Haoteng FS | 1 Set |
| Mechanical Structure | 304 Stainless Steel | 1 Set |
Product Applications
KeyeTech AI system control quality analyzing and sorting machine can be used for sorting quality of nut series, Chinese traditional medicine as well as pearls and jewels.
Main Technical Advantages
-
HID Industrial CameraSelf-developed high precision industrial camera together with field famous HID lens, equipped with KeyeTech AI algorithm system, it can be achieved to high speed and high precision visual imaging effect. -
Customized Light SourcesSelf-developed strobe LED light source, design the special use light source based on different character appearance defects. The integrated cavity light source can get more uniform imaging of the sidewalls. -
Automatic Control SystemHigh efficiency GPU processing unit and customizable HID human-computer interaction software work together with high performance electromagnetic valve can achieve to full automated control. -
KeyeTech AI SystemKeyeTech software system adopt AI deep learning algorithm is the core technical advantages of the machine, reaching to more precise, faster speed imaging and defect recognition, greatly improve the efficiency.
FAQ
Q: What's kind of products can be inspected?
A: It can main inspect the defects and sort the quality for inspection ojects.
Q: What kind of defects it can inspect?
A: This AI system quality sorting machine can inspect the defects like sprouts, withering, insect erosion, red mold, damage, scars, impurities, etc
Q: How many defects can be detected by one machine?
A: The quantity of defects is unlimited, it's depended on customer's detection request.
Q: How many cameras are equipped in the machine?
A: The camera quantity is also decided by the detected defect kinds and positions, the more kinds the more quantity.
Q: What's the definition of the camera?
A: The definition of the camera and lens are depended on your defected precision, i.e, the definition is different if the defected precision is 0.2mm and 0.5mm.
Q: If the camera is self-developed or buy from the professional camera producers?
A: Most of the cameras are designed and developed by ourselves, especially the inspection system is AI algorithm, the camera must match the AI system.
Q: Is the cameras are the most important for the inspection?
A: Camera is one of the most important hardwares of the equipment, the AI algorithm software system is the key technology for the machine.
Q: How to solve installation and adjustment?
A: We will send our skilled engineers to you for installation and adjustment, it takes around one week.
Q: Is difficult to use your machine, how to train our people?
A: Yes, the machine system is sophisticated, but the control for you is easy. We can train your people online via KeyeTech AI platform which is very convenient, and you can also send your technician to our company to learn, it's free.
Q: What's your machine's guarantee? Can you supply the spare parts in the future?
A: We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.
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