Visual Inspection Machines

AI Technology Appearance Defect Detection Machine for Milk Powder Barrel Lid

This barrel lid appearance defect detection machine utilizes high-definition imaging technology to analyze object images and obtain various parameters for real-time comparison and detection with standard products. Under the AI deep learning algorithm, the system removes unqualified products through high-speed, the air valves and automatically counts and divides qualified products into boxes, this cap appearance defect inspection system greatly improve the production efficiency and ensuring product qualification rate. 

  • Item No :

    KVS-PC-06M
  • Order(MOQ) :

    1 Set
  • Payment :

    T/T, LC
  • Product Origin :

    China
  • Color :

    Stainless steel/White
  • Shipping Port :

    Shanghai
  • Lead Time :

    15~30 Days
  • Weight :

    300Kg (Net W)

This appearance defect detection inspection machine adopt the latest AI algorithm, it can provide online high-speed defects detection of plastic butterfly caps, it can also detect the other types plastic closures, the machine improve detection efficiency and accuracy, and reduce labor costs. Using high pixel industrial cameras for precise recognition, the number of cameras is designed according to demand, the inspection accuracy can reach to 0.1mm, and the inspection speed can reach to 150 per minute (customizable speed according to detection needs).

 

It is compatible with testing multiple specifications of plastic combination caps, saving costs. Detect and remove defects such as black spots, color differences, impurities, threads, compression rings, broken rings, notches, burrs, flashing, deformations, dimensions, double gaskets, reverse gaskets, inner plugs, and mold numbers on caps online of offline.

 

Main Specifications

Model No. KVS-PC-06M
Defect Type Color difference, black spot,stain, thread, burr, flashing, notch, deformation ...
Defect Position Cap top, sidewall, cap concave screw thread
Inspection Speed 100pcs/min~150pcs/min
Precision 0.1mm
Accuracy Rate 99.5%
Compressed Air 0.5Mpa ~ 0.8Mpa
Net Weight 300Kg (Net weight)
Dimension 3700*1300*1785mm (Customizable)
Power 3~7Kw
Voltage According to customers'

 

Main Configurations

Description Model/Brand Quantity
AI Algorithm Software Series KVIS -V16.0  1 Set
AI Cloud Service Platform KeyeTech 1 Set
Industrial Camera KeyeTech / HIKVISION 6 Pcs (customizable)
Plane Lens HIKVISION 6 Pcs (customizable)
Strobe Light Source KeyeTech 1 Set
Photoelectric Sensor SICK (Germany) 1 Pc (customizable)
Electromagnetic Valve SMC (Japan) 1 Pc (customizable)
Industrial Power Kit LRS Seris 1 Set
Main Control Panel KY-INS-V21 1 Set
Industrial Control Device RTS-3060 1 Set
Embedded Computing Unit KYEBS-1684 1 Set (Optional)
HID UI System 21 Inch 1 Set 
Mechanical Structure 304 Stainless Steel 1 Set

 

Product Applications

KeyeTech appearance defect inspection machine is used for milk powder barrel cap/barrel lid/barrel cover visual defect detection.

milk powder lid defect inspection

 

Main Technical Advantages

  • #
    HID Industrial Camera
    Self-developed high precision industrial camera together with field famous HID lens, equipped with KeyeTech AI algorithm system, it can be achieved to high speed and high precision visual imaging effect.
  • #
    Customized Light Source
    Self-developed strobe LED light source, design the special use light source based on different character appearance defects. The integrated cavity light source can get more uniform imaging of the sidewalls.
  • #
    In-Line Control System
    High efficiency GPU processing unit and customizable HID human-computer interaction software work together with high performance electromagnetic valve can achieve to full automated control.
  • #
    KeyeTech AI System
    KeyeTech software system adopt AI deep learning algorithm is the core technical advantages of the machine, reaching to more precise, faster speed imaging and defect recognition, greatly improve the efficiency.

 

FAQ

Q: What's kind of caps can be inspected?

A: It can inspect the defects of all plastic closures for butterfly cap for daily chemical product, seasoning, pharmacy etc.

Q: What kind of defects it can inspect?

A: All the defects that can be seen by eyes is able to be inspected, it is appearance visual inspection.

Q: How many defects can be detected by one machine?

A: The quantity of defects is unlimited, it's depended on customer's detection request.

Q: How many cameras are equipped in the machine?

A: The camera quantity is also decided by the detected defect kinds and positions, the more kinds the more quantity.

Q: What's the definition of the camera?

A: The definition of the camera and lens are depended on your defected precision, i.e, the definition is different if the defected precision is 0.2mm and 0.5mm.

Q: If the camera is self-developed or buy from the professional camera producers?

A: Most of the cameras are designed and developed by ourselves, especially the inspection system is AI algorithm, the camera must match the AI system.

Q: Is the cameras are the most important for the inspection?

A: Camera is one of the most important hardwares of the equipment, the AI algorithm software system is the key technology for the machine.

Q: How to solve installation and adjustment?

A: We will send our skilled engineers to you for installation and adjustment, it takes around one week.

Q: Is difficult to use your machine, how to train our people?

A: Yes, the machine system is sophisticated, but the control for you is easy. We can train your people online via KeyeTech AI platform which is very convenient, and you can also send your technician to our company to learn, it's free.

Q: What's your machine's guarantee? Can you supply the spare parts in the future?

A: We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.

Q: What's detailed information i need to supply to get a quote?

A: Customers need to supply some exact answers to us for a quote:

  • How many caps in total to be inspected?
  • What's color and size of the caps? (need samples or drawing)
  • How many different defects need to be detected?(need samples or drawing)
  • Inspect for target position or 360° full positions?
  • What's the request of the inspection speed?
  • Any special requirement for inspection precision? 
  • Online or offline inspection? If online how to match your cap machine, if offline need cap handling device from us or not?

The above are part of the questions we need to discuss before the quote, for a exact quote we also need physical defect samples.

                                                                                                                                          

Remarks: In order to design equipment that meets customer needs more accurately, we need to have detailed communication between both parties on the details of testing, and only then can we confirm the equipment parameters. This requires some time and process, and we hope that customers with purchasing needs can come to our company for face-to-face communication and inspection.

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