KeyeTech capacitor vision defect inspection machine is online high-speed detection, improving detection efficiency and accuracy, and reducing labor costs. It adopt high pixel industrial cameras for precise recognition, with on-demand camera quantity design, accuracy of 0.1mm, the inspection speed can reach to 600pcs/min (customizable speed according to detection needs). The machine is compatible with testing multiple specifications of products, saving costs, It can detect and remove more than 30 common defects in electrolytic capacitors, such as black spots, bulging heads, sloping heads, bulging bottoms, bottom knife wounds, damaged casing, warping, dirt, side explosion, polarization, reverse polarity, mixed color and gauge, character and gauge, leakage, poor casing, and white casing leakage.
Main Features
- High pixel industrial camera
- High resolution industrial lens
- High brightness LED strobe light source
- Artificial intelligence (Al) algorithm
- High performance GPU computing processing unit
- High resolution industrial touch screen
- Customizable AI quality inspection platform
- Dual elimination system for classified elimination.
Main Specifications
| Defect Types | black spots, bulging heads, sloping heads, bulging bottoms, bottom knife wounds, damaged casing, warping, dirt, side explosion, polarization... |
| Inspection Positions | Capacitor appearance defects, electrode, rubber cuff. |
| Inspect Speed | 300pcs~600pcs/min |
| Feeding Type | Vibration feeding |
| Capacitor Size | Dia: Φ5~8mm, Φ10~12.5mm, Φ16~18mm /Length: 7~50mm |
| Precision | 0.1mm |
| Accuracy Rate | >99.9% |
| Compressed Air | 0.4Mpa~0.7Mpa |
| Net Weight | About 300Kg |
| Dimension | 1447*1931*800mm (without feeding device) |
| Power | 7Kw |
Main Configurations
| Description | Model/Brand | Quantity |
| AI Algorithm Software Series | KVIS 16 | 1 Set |
| AI Cloud Service Platform | KeyeTech | 1 Set |
| Industrial Camera | KeyeTech / HIKVISION | 19 Pcs (customizable) |
| Plane Lens | HIKVISION | 19 Pcs (customizable) |
| Strobe Light Source | KeyeTech | 1 Set |
| Photoelectric Sensor | SICK (Germany) | 1 Set (customizable) |
| Electromagnetic Valve | SMC (Japan) | 1 Set (customizable) |
| Industrial Power Kit | LRS Seris | 1 Set |
| Main Control Panel | KY-INS-V21 | 3 Sets |
| Industrial Controlling Unit | RTS-3060 | 1 Set |
| Embedded Computing Unit | KYEBS-1684 | 1 Set (Optional) |
| HID UI System | 21 Inch | 1 Set |
| Mechanical Structure | 304 Stainless Steel | 1 Set |
Product Application
Defect samples
Main Technical Advantages
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HID Industrial CameraSelf-developed high precision industrial camera together with field famous HID lens, equipped with KeyeTech AI algorithm system, it can be achieved to high speed and high precision visual imaging effect. -
Customized Light SourcesSelf-developed strobe LED light source, design the special use light source based on different character appearance defects. The integrated cavity light source can get more uniform imaging of the sidewalls. -
Automatic Control SystemHigh efficiency GPU processing unit and customizable HID human-computer interaction software work together with high performance electromagnetic valve can achieve to full automated control. -
KeyeTech AI SystemKeyeTech software system adopt AI deep learning algorithm is the core technical advantages of the machine, reaching to more precise, faster speed imaging and defect recognition, greatly improve the efficiency.
FAQ
Q: What's kind of product can be detected?
A: It can detect the vision defect of electronic component, like capacitor.
Q: What kind of defects it can inspect?
A: It can defect all the quality defects in the capacitor, including the electrode, the envelope defects.
Q: How many defects can be detected by one machine?
A: All kinds of defects can be defected, it's depended on customer's detection request.
Q: How many cameras are equipped in the machine?
A: The camera quantity of our this machine is 19pcs which is customized for CHEMI-CON, the exact quantity is up to the detected defect kinds and positions, the more kinds the more quantity.
Q: What's the definition of the camera?
A: The definition of the camera and lens are depended on your defected precision, i.e, the definition is different if the defected precision is 01mm and 0.5mm.
Q: If the camera is self-developed or buy from the professional camera producers?
A: Most of the cameras are designed and developed by ourselves, especially the inspection system is AI algorithm, the camera must match the AI system.
Q: Is the cameras are the most important for the inspection?
A: Camera is one of the most important hardware of the equipment, the AI algorithm software system is the key technology for the machine.
Q: How to solve installation and adjustment?
A: We will send our skilled engineers to you for installation and adjustment, it takes around one week.
Q: Is difficult to use your machine, how to train our people?
A: Yes, the machine system is sophisticated, but the control for you is easy. We can train your people online via KeyeTech AI platform which is very convenient, and you can also send your technician to our company to learn, it's free.
Q: What's your machine's guarantee? Can you supply the spare parts in the future?
A: We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.
Q: What's detailed information i need to supply to get a quote?
A: Customers need to supply some exact answers to us for a quote:
- How many different model capacitors in total to be inspected?
- What's color and size of the capacitor? (need samples or drawing)
- How many different defects need to be detected?(need samples or drawing)
- Inspect for target position or 360° full positions?
- What's the request of the inspection speed?
- Any special requirement for inspection precision?
- Online or offline inspection? If online how to match your capacitor making machine?
The above are part of the questions we need to discuss before the quote, for a exact quote we also need physical defect samples.
Remarks: In order to design equipment that meets customer needs more accurately, we need to have detailed communication between both parties on the details of testing, and only then can we confirm the equipment parameters. This requires some time and process, and we hope that customers with purchasing needs can come to our company for face-to-face communication and inspection.
