The inspected product is stably and orderly transmitted to a specific workstation through a material handling (feeding) device or connected to the existing production line, and the high pixel sample images captured are transmitted to image processing software through customized Led light sources and industrial cameras. Based on big data, AI algorithms are analyzed and compared, and the system automatically determines “NG” and “OK” products. The corresponding pneumatic components are controlled to reject defective products online, and the good products are counted and packaged directly, or transferred to the next production stage.
The software will open up sample comparison standards, and production personnel at the customer's site can control the comparison accuracy, select the most suitable accuracy standard for their own production situation, and thus control the defect rate.
Main Features
- Latest AI algorithms by USTC R&D team
- Modularization high capacity computing box
- Cloud platform for remote operation&maintenance
- Self-developed hardware and software system
- High compatibility with various product kinds
Main Specifications
| Defect Types |
preform color difference, black spot,stain, thread, burr, flashing, notch, deformation ... |
| Inspection Positions | Preform mouth, preform mouth, screw, sidewall |
| Inspect Speed | 150pcs~300pcs/min |
| Precision | 0.2*0.2mm |
| Accuracy Rate | >99.5% |
| Compressed Air | 0.5Mpa~0.8Mpa |
| Net Weight | About 450Kg |
| Dimension | 2955*820*1877mm |
| Power | 3~7Kw |
Main Configurations
| Description | Model/Brand | Quantity |
| AI Algorithm Software Series | KVIS V16.0 | 1 Set |
| AI Cloud Service Platform | KeyeTech | 1 Set |
| Industrial Camera | KeyeTech / HIKVISION | 6 Pcs (customizable) |
| Plane Lens | HIKVISION | 6 Pcs (customizable) |
| Strobe Light Source | KeyeTech | 1 Set |
| Photoelectric Sensor | SICK (Germany) | 3 Pcs (customizable) |
| Electromagnetic Valve | SMC (Japan) | 1 Pc (customizable) |
| Industrial Power Kit | LRS Seris | 1 Set |
| Main Control Panel | KY-INS-V21 | 1 Set |
| PLC | RTS-3060 | 1 Set |
| Embedded Computing Unit | KYEBS-1684 | 1 Set (Optional) |
| HID UI System | 21 Inch | 1 Set |
| Mechanical Structure | Stainless Steel/Carbon Steel | 1 Set |
Product Applications
For plastic preforms quality and visual defect inspection.
The defects inspection samples:
Main Technical Advantages
-
HID Industrial CameraSelf-developed high precision industrial camera together with field famous HID lens, equipped with KeyeTech AI algorithm system, it can be achieved to high speed and high precision visual imaging effect. -
Customized Light SourcesSelf-developed strobe LED light source, design the special use light source based on different character appearance defects. The integrated cavity light source can get more uniform imaging of the sidewalls. -
Automatic Control SystemHigh efficiency GPU processing unit and customizable HID human-computer interaction software work together with high performance electromagnetic valve can achieve to full automated control. -
KeyeTech AI SystemKeyeTech software system adopt AI deep learning algorithm is the core technical advantages of the machine, reaching to more precise, faster speed imaging and defect recognition, greatly improve the efficiency.
FAQ
Q: What's kind of Pet preforms can be inspected?
A: It can inspect both the transparent preforms and also opaque preforms.
Q: What kind of defects it can inspect?
A: All the defects that can be seen by eyes is able to be inspected, it is appearance visual inspection.
Q: How many defects can be inspected by one machine?
A: The quantity of defects is unlimited, it's depended on customer's detection request.
Q: How many cameras are equipped in the machine?
A: This is specially customized 16 cameras inspection system, the exact camera quantity is up to customer's inspection details request.
Q: What's the definition of the camera?
A: The definition of the camera and lens are depended on your defected precision, i.e, the definition is different if the defected precision is 0.2mm and 0.5mm.
Q: If the camera is self-developed or buy from the professional camera producers?
A: Most of the cameras are designed and developed by ourselves, especially the inspection system is AI algorithm, the camera must match the AI system.
Q: Is the cameras are the most important for the inspection?
A: Camera is one of the most important hardwares of the equipment, the AI algorithm software system is the key technology for the machine.
Q: How to solve installation and adjustment?
A: We will send our skilled engineers to you for installation and adjustment, it takes around one week.
Q: Is difficult to use your machine, how to train our people?
A: Yes, the machine system is sophisticated, but the control for you is easy. We can train your people online via KeyeTech AI platform which is very convenient, and you can also send your technician to our company to learn, it's free.
Q: What's your machine's guarantee? Can you supply the spare parts in the future?
A: We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.
Q: What's detailed information i need to supply to get a quote?
A: Customers need to supply some exact answers to us for a quote:
- How many different pet preforms in total to be inspected?
- What's color and size of the preforms? (need samples or drawing)
- How many different defects need to be detected?(need samples or drawing)
- Inspect for target position or 360° full positions?
- What's the request of the inspection speed?
- Any special requirement for inspection precision?
- Online or offline inspection? If online how to match your cap machine, if offline need cap handling device from us or not?
The above are part of the questions we need to discuss before the quote, for a exact quote we also need physical defect samples.
Remarks: In order to design equipment that meets customer needs more accurately, we need to have detailed communication between both parties on the details of testing, and only then can we confirm the equipment parameters. This requires some time and process, and we hope that customers with purchasing needs can come to our company for face-to-face communication and inspection.
