Visual Inspection Machines

Dairy Bottle Vision Defect Monitoring Machine with AI Algorithm Inspection System

Dairy bottle vision defect monitoring machine adopt the new KeyeTech AI algorithm technology, and utilizes high-definition imaging technology to analyze object images and obtain various parameters for real-time comparison and detection with standard products. Under the AI deep learning algorithm, the system removes unqualified products through high-speed air valves,  and it can automatically counts and divides qualified plastic bottles into boxes, this AI technology defect detection system greatly improve the production efficiency and ensuring product qualification rate, this AI defect monitoring machine can detect quality and defect, it is widely used for dairy packaging industry.

  • Item No :

    KVS-PC-06D
  • Order(MOQ) :

    1 Set
  • Payment :

    T/T, LC
  • Product Origin :

    China
  • Color :

    White/Stainless Steel
  • Shipping Port :

    Shanghai
  • Lead Time :

    15~30 Days
  • Weight :

    About 300Kg

KeyeTech AI technology plastic dairy bottle defect monitoring machine is online high-speed detection for bottle mouth, bottle shoulder, bottle inner bottom, bottle outer bottom, and bottle sidewall. AI system control software improve the detection efficiency and accuracy, and reduce labor costs. The machine adopt high pixel industrial cameras for precise recognition, with on-demand camera quantity design, accuracy of 0.15mm. The inspection speed reach to 300 per minute (inspection speed is customizable according to customer's detection needs).

Compatible with testing multiple specifications of products, saving costs. This dairy bottle defect monitoring machine detect and remove bottle defects such as black spots, color differences, impurities, threads, lifting rings, notches, residues, burrs, bubbles, voids, deformations, uneven thickness, and dimensions on the bottle body online. 

 

Main Features

  • High pixel industrial camera
  • High resolution industrial lenses
  • High brightness strobe light source
  • Artificial intelligence (Al) algorithm
  • High performance GPU computing processing platform
  • High resolution industrial touch screen

 

Main Specifications

Defect Types

bottle color difference, black spot,stain, thread, burr, flashing, notch, deformation ...

Inspection Positions Bottle mouth, mouth, screw, sidewall
Inspect Speed 150pcs~300pcs/min
Precision 0.15mm
Accuracy Rate >99.5%
Compressed Air 0.5Mpa~0.8Mpa
Net Weight About 260Kg
Dimension 1955*720*1877mm 
Power 3~6Kw

 

Main Configurations

Description Model/Brand Quantity
AI Algorithm Software Series KVIS V16.0  1 Set
AI Cloud Service Platform KeyeTech 1 Set
Industrial Camera KeyeTech / HIKVISION 6 Pcs (customizable)
Plane Lens HIKVISION 6 Pcs (customizable)
Strobe Light Source KeyeTech 1 Set
Photoelectric Sensor SICK (Germany) 3 Pcs (customizable)
Electromagnetic Valve SMC (Japan) 1 Pc (customizable)
Industrial Power Kit LRS Seris 1 Set
Main Control Panel KY-INS-V21 1 Set
PLC RTS-3060 1 Set
Embedded Computing Unit KYEBS-1684 1 Set (Optional)
HID UI System 21 Inch 1 Set 
Mechanical Structure 304 Stainless Steel 1 Set

 

Product Applications

For plastic preforms quality and visual defect inspection.

dairy bottle visual defect inspection

 

The defects inspection samples:

dairy bottle defects monitoring machine

 

Main Technical Advantages

  • hid industrial camera
    HID Industrial Camera
    Self-developed high precision industrial camera together with field famous HID lens, equipped with KeyeTech AI algorithm system, it can be achieved to high speed and high precision visual imaging effect.
  • LED light source for visual inspection
    Customized Light Sources
    Self-developed strobe LED light source, design the special use light source based on different character appearance defects. The integrated cavity light source can get more uniform imaging of the sidewalls.
  • automatic air blowing device for vision inspection
    Automatic Control System
    High efficiency GPU processing unit and customizable HID human-computer interaction software work together with high performance electromagnetic valve can achieve to full automated control.
  • AI VISUAL INSPECTION SYSTEM
    KeyeTech AI System
    KeyeTech software system adopt AI deep learning algorithm is the core technical advantages of the machine, reaching to more precise, faster speed imaging and defect recognition, greatly improve the efficiency.

FAQ

Q: What's kind of bottle can be inspected?

A: It can inspect both the plastic dairy bottle.

Q: What kind of defects it can inspect?

A: All the defects that can be seen by eyes is able to be inspected, it is appearance visual inspection.

Q: How many defects can be detected by one machine?

A: The quantity of defects is unlimited, it's depended on customer's detection request.

Q: How many cameras are equipped in the machine?

A: Our standard is 6pcs cameras, the exact camera quantity is up to detected defect kinds and positions, the more kinds the more quantity.

Q: What's the definition of the camera?

A: The definition of the camera and lens are depended on your defected precision, i.e, the definition is different if the defected precision is 0.2mm and 0.5mm.

Q: If the camera is self-developed or buy from the professional camera producers?

A: Most of the cameras are designed and developed by ourselves, especially the inspection system is AI algorithm, the camera must match the AI system.

Q: Is the cameras are the most important for the inspection?

A: Camera is one of the most important hardwares of the equipment, the AI algorithm software system is the key technology for the machine.

Q: How to solve installation and adjustment?

A: We will send our skilled engineers to you for installation and adjustment, it takes around one week.

Q: Is difficult to use your machine, how to train our people?

A: Yes, the machine system is sophisticated, but the control for you is easy. We can train your people online via KeyeTech AI platform which is very convenient, and you can also send your technician to our company to learn, it's free.

Q: What's your machine's guarantee? Can you supply the spare parts in the future?

A: We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.

Q: What's detailed information i need to supply to get a quote?

A: Customers need to supply some exact answers to us for a quote:

  • How many different preforms in total to be inspected?
  • What's color and size of the preforms? (need samples or drawing)
  • How many different defects need to be detected?(need samples or drawing)
  • Inspect for target position or 360° full positions?
  • What's the request of the inspection speed?
  • Any special requirement for inspection precision? 
  • Online or offline inspection? If online how to match your cap machine, if offline need cap handling device from us or not?

The above are part of the questions we need to discuss before the quote, for a exact quote we also need physical defect samples.

 

Remarks: In order to design equipment that meets customer needs more accurately, we need to have detailed communication between both parties on the details of testing, and only then can we confirm the equipment parameters. This requires some time and process, and we hope that customers with purchasing needs can come to our company for face-to-face communication and inspection.

 

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