The lithium battery cell appearance defect vision inspection production line is equipped with a high-definition visual imaging system, automatic material feeding device, multi-dimensional visual imaging, equipped with KeyeTech AI algorithm technology based on deep learning, to create a highly integrated, fast transmission, and more intelligent classification platform, achieving visual positioning and detection of lithium batteries throughout the entire process.
- AI deep learning algorithm
- Unique AI practicing platform
- Independent account database
- Online remote real-time update
Inspection Range
1) Lithium battery case appearance quality inspection;
2) Lithium battery winding and slitting burr detection;
3) Lithium battery top cover welding quality inspection;
4) Lithium battery sealing nail welding quality inspection;
5) Appearance quality inspection after the battery core is coated with blue film.
Main Specifications
| Defect Types | Battery shell, battery core, wrapped blue film, welding area, sealed nail etc. |
| Inspection Positions | 360 degree inspection |
| Camera Quantity | Customization |
| Algorithm Type | AI |
| Precision | 0.1mm |
| Accuracy Rate | 99.9% |
| Detection Speed | 3000Pcs/min |
| Compressed Air | 0.5Mpa~0.7Mpa |
| Net Weight | About 1000Kg |
| Power | 5~7Kw |
Main Configurations
| Description | Model/Brand | Quantity |
| AI Algorithm Software Series | KVIS 16 | 1 Set |
| AI Cloud Service Platform | KeyeTech | 1 Set |
| Industrial Camera | KeyeTech / HIKVISION | (customizable) |
| Plane Lens | HIKVISION | (customizable) |
| Strobe Light Source | KeyeTech | 1 Set |
| Photoelectric Sensor | SICK (Germany) | 1 Set (customizable) |
| Electromagnetic Valve | SMC (Japan) | 1 Set (customizable) |
| Industrial Power Kit | LRS Seris | 1 Set |
| Main Control Panel | KY-INS-V21 | 1 Set |
| Industrial Controlling Unit | RTS-3060 | 1 Set |
| Embedded Computing Unit | KYEBS-1684 | 1 Set (Optional) |
| HID UI System | 21 Inch | 1 Set |
| Mechanical Structure | 304 Stainless Steel | 1 Set |
Product Application
Battery Shell Appearance Defect
Top Cover Welding Defect:
Sealed Nail Welding Defect:
Main Technical Advantages
-
HID Industrial CameraSelf-developed high precision industrial camera together with field famous HID lens, equipped with KeyeTech AI algorithm system, it can be achieved to high speed and high precision visual imaging effect. -
Customized Light SourcesSelf-developed strobe LED light source, design the special use light source based on different character appearance defects. The integrated cavity light source can get more uniform imaging of the sidewalls. -
Automatic Control SystemHigh efficiency GPU processing unit and customizable HID human-computer interaction software work together with high performance electromagnetic valve can achieve to full automated control. -
KeyeTech AI SystemKeyeTech software system adopt AI deep learning algorithm is the core technical advantages of the machine, reaching to more precise, faster speed imaging and defect recognition, greatly improve the efficiency.
FAQ
Q: What's kind of product can be detected?
A: It can detect the vision defect of lithium battery cell and wrapping blue film.
Q: What kind of defects it can inspect?
A: It can defect all the quality defects of lithium battery, the shell, top cover, rubber envelope and welding nail.
Q: How many defects can be detected by one machine?
A: All kinds of defects can be defected, it's depended on customer's detection request.
Q: How many cameras are equipped in the machine?
A: The camera quantity of our this machine is up to the detected defect kinds and positions, the more kinds the more quantity.
Q: What's the definition of the camera?
A: The definition of the camera and lens are depended on your defected precision, i.e, the definition is different if the defected precision is 01mm and 0.5mm.
Q: If the camera is self-developed or buy from the professional camera producers?
A: Most of the cameras are designed and developed by ourselves, especially the inspection system is AI algorithm, the camera must match the AI system.
Q: Is the cameras are the most important for the inspection?
A: Camera is one of the most important hardware of the equipment, the AI algorithm software system is the key technology for the machine.
Q: How to solve installation and adjustment?
A: We will send our skilled engineers to you for installation and adjustment, it takes around one week.
Q: Is difficult to use your machine, how to train our people?
A: Yes, the machine system is sophisticated, but the control for you is easy. We can train your people online via KeyeTech AI platform which is very convenient, and you can also send your technician to our company to learn, it's free.
Q: What's your machine's guarantee? Can you supply the spare parts in the future?
A: We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.
Q: What's detailed information i need to supply to get a quote?
A: Customers need to supply some exact answers to us for a quote:
- How many different model lithium batteries in total to be inspected?
- What's color and size of the battery? (need samples or drawing)
- How many different defects need to be detected?(need samples or drawing)
- Inspect for target position or 360° full positions?
- What's the request of the inspection speed?
- Any special requirement for inspection precision?
- Online or offline inspection?
The above are part of the questions we need to discuss before the quote, for a exact quote we also need physical defect samples.
Remarks: In order to design equipment that meets customer needs more accurately, we need to have detailed communication between both parties on the details of testing, and only then can we confirm the equipment parameters. This requires some time and process, and we hope that customers with purchasing needs can come to our company for face-to-face communication and inspection.
