KeyeTech machine vision AI inspection system can provide online high-speed defects detection of plastic pharma use caps and closures, it can improve inspection efficiency and accuracy by using high pixel industrial cameras for precise recognition, the number of cameras is designed according to demand, the inspection accuracy can reach to 0.1mm, and the inspection speed is up to 500 per minute (customizable speed according to detection needs). The central control management platform of KeyeTech can realize the interconnection of various production lines of pharma enterprises, which can supply the failure prediction, status monitoring, data analysis, device mangement, data collection, data sharing, production statistics, remote adjustment and authority management, etc.
It is compatible with testing multiple specifications of pharma caps, saving costs, inspecting defects such as black spots, color differences, impurities, threads, compression rings, broken rings, notches, burrs, flashing, deformations, dimensions, double gaskets, reverse gaskets, inner plugs, and mold numbers on caps inline or offline.
Main Specifications
| Model No. | KY-PC06P |
| Defect Type | Color difference, black spot,stain, thread, burr, flashing, notch, deformation ... |
| Defect Position | Cap top, sidewall, cap concave screw thread |
| Inspection Speed | 150pcs/min~500pcs/min (customizable) |
| Precision | 0.1mm |
| Accuracy Rate | 99.5% |
| Compressed Air | 0.5Mpa ~ 0.8Mpa |
| Net Weight | 350Kg (Net weight) |
| Dimension | 3700*1300*1785mm (with cap handling devices) |
| Power | 5~7Kw |
| Voltage | According to customers' |
Main Configurations
| Description | Model/Brand | Quantity |
| AI Algorithm Software Series | KVIS -V16.0 | 1 Set |
| AI Cloud Service Platform | KeyeTech | 1 Set |
| Industrial Camera | KeyeTech / HIKVISION | 6 Pcs (customizable) |
| Plane Lens | HIKVISION | 6 Pcs (customizable) |
| Strobe Light Source | KeyeTech | 1 Set |
| Photoelectric Sensor | SICK (Germany) | 1 Pc (customizable) |
| Electromagnetic Valve | SMC (Japan) | 1 Pc (customizable) |
| Industrial Power Kit | LRS Seris | 1 Set |
| Main Control Panel | KY-INS-V21 | 1 Set |
| Industrial Control Device | RTS-3060 | 1 Set |
| Embedded Computing Unit | KYEBS-1684 | 1 Set (Optional) |
| HID UI System | 21 Inch | 1 Set |
| Mechanical Structure | 304 Stainless Steel | 1 Set |
Product Applications
Defect samples for reference
Main Technical Advantages
-
HID Industrial CameraSelf-developed high precision industrial camera together with field famous HID lens, equipped with KeyeTech AI algorithm system, it can be achieved to high speed and high precision visual imaging effect. -
Customized Light SourceSelf-developed strobe LED light source, design the special use light source based on different character appearance defects. The integrated cavity light source can get more uniform imaging of the sidewalls. -
In-Line Control SystemHigh efficiency GPU processing unit and customizable HID human-computer interaction software work together with high performance electromagnetic valve can achieve to full automated control. -
KeyeTech AI SystemKeyeTech software system adopt AI deep learning algorithm is the core technical advantages of the machine, reaching to more precise, faster speed imaging and defect recognition, greatly improve the efficiency.
FAQ
Q: What's kind of caps &closures can be inspected?
A: It can inspect the defects of all regular plastic pharma caps and closures.
Q: What kind of defects it can inspect?
A: All the defects that can be seen by eyes is able to be inspected, such as black dot, stains, notch, crack, flashing, etc.
Q: How many cameras are equipped in the machine?
A: The camera quantity is also decided by the detected defect kinds and positions, the more kinds the more quantity.
Q: What's the definition of the camera?
A: The definition of the camera and lens are depended on your defected precision, i.e, the definition is different if the defected precision is 0.2mm and 0.5mm.
Q: Can you supply the cap handling device inline with our capping machines?
A: Yes, if you don't have your owns we can supply and customize accordingly.
Q: If the camera is self-developed or buy from the professional camera producers?
A: Most of the cameras are designed and developed by ourselves, especially the inspection system is AI algorithm, the camera must match the AI system.
Q: Is the cameras are the most important for the inspection?
A: Camera is one of the most important hardwares of the equipment, the AI algorithm software system is the key technology for the machine.
Q: How to solve installation and adjustment?
A: We will send our skilled engineers to you for installation and adjustment, it takes around one week.
Q: Is difficult to use your machine, how to train our people?
A: Yes, the machine system is sophisticated, but the control for you is easy. We can train your people online via KeyeTech AI platform which is very convenient, and you can also send your technician to our company to learn, it's free.
Q: What's your machine's guarantee? Can you supply the spare parts in the future?
A: We supply the one year warranty for our entire machine, 3 years warranty for hardware like the camera, lens, sensor, (If damaged by personal improper use customer need to purchase from us). We are responsible for the spare parts and maintenance for long time.
Q: What's detailed information i need to supply to get a quote?
A: Customers need to supply some exact answers to us for a quote:
- How many caps in total to be inspected?
- What's color and size of the caps? (need samples or drawing)
- How many different defects need to be detected?(need samples or drawing)
- Inspect for target position or 360° full positions?
- What's the request of the inspection speed?
- Any special requirement for inspection precision?
- Online or offline inspection? If online how to match your cap machine, if offline need cap handling device from us or not?
The above are part of the questions we need to discuss before the quote, for a exact quote we also need physical defect samples.
Remarks: In order to design equipment that meets customer needs more accurately, we need to have detailed communication between both parties on the details of testing, and only then can we confirm the equipment parameters. This requires some time and process, and we hope that customers with purchasing needs can come to our company for face-to-face communication and inspection.
